Case #84: Ed Had A Fondness for Orange Crush

By: 
May 15, 2006

For the gadget freak who thinks he has everything, here's Ed Nauman's microprocessor-controlled, pneumatic-actuated can crusher. Great for parties, it consists of a pneumatic ram, precision bore crushing cylinder with aluminum crushing piston, two pneumatic rams to control the loading of cans, and solenoid valves to control the rams.

Operationally, the user simply loads the cans into the magazine, opens the pneumatic ball valve to charge the surge tank, places the rotary mode switch in either auto or manual, and presses the run switch. In full auto mode, the crusher loads and crushes cans at the blinding rate of 1.5 cans/second. That's a lot of six packs!


Ultimate Beer Can Crusher Control Unit Parts List
Amt Part Description Allied Part #
1 Optical proximity sensor 807-6233
1 2X16 LCD Display 670-0036
1 Switch 948-7728
1 RJ45 Connectors 863-0064
1 Indicator Lamp 234-1038
1 Indicator Lamp 234-1828
1 Voltage Regulator 288-1297
1 Microcontroller 858-0055
1 RS232 Interface Chip 773-0041
1 3 Terminal Linear Regulator 288-0001
1 Solid State Relay 281-6010
1 10K Resistor 832-7523
1 2K Resistor 832-0405
1 330 Ohm Resistor 296-6310
1 Small Signal Diode 431-0614
1 01uF Capacitor 507-0210
1 0.1uF Capacitor 862-2142
1 47uF capacitor 613-0672
1 20uF Capacitor 591-7072
Additional parts required: Control board: Microchip PIC 16F876 microcontroller and programmable oscillator; Other: 3 pneumatic rams; precision bore crushing cylinder with aluminum crushing piston; 3 pneumatic solenoid valves; steel frame with pneumatic surge tank, air preparation filters and regulators.

For Ed Nauman's complete instructions to build your own Ultimate Beer Can Crusher, click here (Zip file contains AutoCAD drawing and Visual Basic File)

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